Manager Operations - IMD
To lead and manage the Injection Molding Division by ensuring achievement of production, quality, cost, delivery, safety, and productivity objectives. The role is responsible for optimizing manpower, machine utilization, material consumption, process efficiency, and continuous improvement initiatives to support the organization's Annual Business Plan.<\/span><\/span><\/span><\/span>
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| Key Responsibilities <\/td><\/tr> | |
| 1 <\/td> | Plan and manage 4M resources (Man, Machine, Material & Method) to achieve production targets and business requirements. <\/td><\/tr> |
| 2 <\/td> | Ensure adherence to monthly and annual production plans while optimizing OEE, OME, productivity, and capacity utilization. <\/td><\/tr> |
| 3 <\/td> | Drive yield improvement, cost reduction, and operational excellence initiatives across IMD operations. <\/td><\/tr> |
| 4 <\/td> | Ensure "Right First Time" production by maintaining customer quality requirements, process controls, and QMS compliance. <\/td><\/tr> |
| 5 <\/td> | Monitor and reduce scrap, reprocessed material (RP), cycle losses, and raw material wastage through continuous process improvement. <\/td><\/tr> |
| 6 <\/td> | Lead Lean Manufacturing, Kaizen, 5S, and other continuous improvement initiatives to enhance operational efficiency. <\/td><\/tr> |
| 7 <\/td> | Ensure machine availability and reliability through effective coordination of preventive maintenance and asset management activities. <\/td><\/tr> |
| 8 <\/td> | Review daily production performance, analyze deviations, and implement corrective and preventive actions to achieve operational targets. <\/td><\/tr> |
| 9 <\/td> | Coordinate with Planning, Stores, Purchase, Tool Room, Quality, Maintenance, and Assembly teams for seamless manufacturing operations. <\/td><\/tr> |
| 10 <\/td> | Ensure compliance with SOPs, EHS standards, statutory requirements, and organizational policies. <\/td><\/tr> |
| 11 <\/td> | Develop team capability through training, coaching, performance management, and employee engagement initiatives. <\/td><\/tr> |
| 12 <\/td> | Prepare, monitor, and present production, quality, productivity, cost, and OPEX performance through MIS and management reviews. <\/td><\/tr> |
| Accountabilities <\/td><\/tr> | |
| Achievement of monthly and annual production targets. <\/td> | Reduction in scrap, RP, and raw material wastage. <\/td><\/tr> |
| OEE, OME, productivity, and capacity utilization improvement. <\/td> | Compliance with EHS, QMS, and statutory requirements. <\/td><\/tr> |
| Reduction of defects, rejection, rework, and customer complaints. <\/td> | Building a skilled and high\-performing manufacturing team. <\/td><\/tr> |
| Adherence to OPEX budget and cost reduction targets. <\/td><\/tr> | |
| Qualification <\/td><\/tr> | |
| DIPLOMa/B.E./B.Tech \u2013 Mechanical / Production / Polymer Technology / Plastics Engineering <\/td><\/tr> | |
| Experience <\/td><\/tr> | |
| 10\u201318 years in Purchase / Materials Management. <\/td> | Minimum 3\u20135 years in a managerial role. <\/td><\/tr> |
| Knowledge & Skills <\/td><\/tr> | |
| Technical Skills <\/td> | Behavioral Skills <\/td><\/tr> |
| Injection Moulding Process Management & Troubleshooting <\/td> | Leadership & Team Management <\/td><\/tr> |
| Production Planning, Capacity Utilization & Resource Management <\/td> | Planning, Organizing and Strategic Thinking <\/td><\/tr> |
| OEE, OME, Productivity & Yield Improvement <\/td> | Problem Solving & Decision making <\/td><\/tr> |
| Lean Manufacturing, Kaizen & Continuous Improvement Practices <\/td> | Result Orientation & Change management <\/td><\/tr> |
| Quality Management Systems (QMS), Process Control & Root Cause Analysis <\/td> | Cross Functional Collaboration <\/td><\/tr> |
| Scrap Reduction, Material Optimization & Cost Control Techniques <\/td> | Digital Skills <\/td><\/tr> |
| Preventive Maintenance, Equipment Reliability & Asset Management <\/td> | MS Word, PowerPoint, and Outlook <\/td><\/tr> |
| ERP/SAP Operations, Production MIS & Performance Reporting <\/td> | SAP / ERP Systems, Manufacturing KPI Tracking <\/td><\/tr> |
| Manufacturing Data Analysis, KPI Monitoring & Decision Support <\/td> | Cost & Productivity Analysis <\/td><\/tr><\/tbody><\/table><\/div> <\/div><\/span> |