Position: Process Engineer \u2013 Cable Harness<\/span><\/b>
<\/p>Work Location: Mysore<\/span><\/b>
<\/p>Organization<\/span>:<\/span> Cyient DLM\nLimited<\/span><\/a><\/span><\/b>
<\/p>Industry<\/span>:<\/span><\/b> <\/span>Electronics\nManufacturing Services (EMS)<\/span><\/b>
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<\/p>Job Summary<\/span><\/b>
<\/p>We are seeking a skilled Process Engineer with strong expertise in cable\nharness manufacturing to support new product development, RFQ execution, and\nprocess establishment. The role involves end\-to\-end responsibility from\nreviewing customer requirements to defining manufacturing processes,\ndocumentation, and continuous improvement.<\/span>
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<\/div>Key Responsibilities<\/span><\/b>
<\/p>- Review\n and analyze customer documents to ensure complete understanding of project\n scope related to cable harness assemblies.<\/span>
<\/li>- Prepare\n accurate and error\-free Bill of Materials (BOM), including identification\n of MSD (Moisture Sensitive Devices) and ESD (Electrostatic Discharge)\n components.<\/span>
<\/li>- Design,\n develop, and establish internal manufacturing processes with appropriate\n controls.<\/span>
<\/li>- Conduct\n First Article Inspection (FAI) validation and release process parameters.\n Continuously update and improve PFMEA (Process Failure Mode and Effects\n Analysis).<\/span>
<\/li>- Develop\n and maintain:<\/span>
<\/li>- Process\n Flow Charts<\/span>
<\/li>- Process\n Control Plans<\/span>
<\/li>- PFMEA\n documents<\/span>
<\/li>- Work\n Instructions, SOPs, visual aids, and templates<\/span>
<\/li>- Packing\n instructions<\/span>
<\/li><\/ul>- Lead\n and facilitate Cross Functional Team (CFT) discussions for PFMEA.<\/span>
<\/li>- Conduct\n Design for Manufacturing (DFM) reviews with Process, Quality, and\n Production teams.<\/span>
<\/li>- Ensure\n timely release of all engineering documentation (minimum 3 days prior to\n production build).<\/span>
<\/li>- Manage\n configuration control and all related engineering activities.<\/span>
<\/li>- Provide\n technical expertise in cable harness processes including:<\/span>
<\/li>- Cutting<\/span>
<\/li>- Stripping<\/span>
<\/li>- Crimping<\/span>
<\/li>- Connectorization<\/span>
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<\/div>Required Skills & Qualifications<\/span><\/b>
<\/p>- Strong\n process knowledge in cable harness manufacturing (cutting, stripping,\n crimping, connectorization).<\/span>
<\/li>- Familiarity\n with First Article Inspection (FAI) requirements as per AS9102 standard<\/b>.<\/span>
<\/li>- Hands\-on\n experience with engineering documentation, including:<\/span>
<\/li>- Process\n Flow Charts<\/span>
<\/li>- Process\n Control Plans<\/span>
<\/li>- PFMEA\n / FMEA<\/span>
<\/li>- Assembly\n Instructions<\/span>
<\/li>- SOPs<\/span>
<\/li>- Final\n Inspection & FQA Checklists<\/span>
<\/li><\/ul>- Knowledge\n of Engineering Change Management (ECM) processes.<\/span>
<\/li>- Ability\n to work cross\-functionally with Quality, Production, and Engineering\n teams.<\/span>
<\/li>- Strong\n attention to detail and documentation accuracy.<\/span>
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