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UCAM

Process Engineer -PED

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Dear All <\/span><\/span><\/span><\/b>
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Greetings <\/span><\/span><\/span><\/b>
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Job Purpose<\/span><\/span><\/span><\/b>
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The\nProcess Engineer is tasked with anchoring, designing, and optimizing\nengineering baselines inside the machine shop. The primary focus is to author\nand deploy robust Process Control Plans and Process Failure Mode and Effects\nAnalyses (PFMEA) to mitigate production risks. Crucially, this individual\nserves as the front\-line engineering responded to address shop\-floor quality\nissues\u2014owning the immediate identification of operational anomalies,\nformulating strategic Corrective and Preventive Actions (CAPA), and\nsystematically tracking their physical execution on the floor to reduce scrap,\nrework, and cycle times.
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Education: Bachelor\u2019s Degree or Professional Diploma in\nMechanical, Production, Industrial, or Manufacturing Engineering.<\/span><\/span><\/span><\/span>
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<\/span>Experience: Minimum of 2 years within an active production\nmachine shop (experience with HMC, VMC, or Multi\-Axis cells is highly\nregarded).<\/span><\/span> <\/span><\/span><\/span><\/span><\/span><\/div>

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Core Tool Expertise: Demonstrable understanding of Quality\nCore Tools (APQP, PPAP, FMEA, Control Plans, MSA).<\/span><\/span><\/span><\/span>
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<\/span>Floor Management: Verified ability to diagnose floor quality\nincidents, lead practical root cause investigations, and carry out physical\nstep\-by\-step changes.<\/span><\/span><\/span><\/span><\/div>

<\/span>Interpersonal Skills: Clear technical articulation with the\ncollaborative agility required to work efficiently with programmers, floor\ntechnicians, and department leads.<\/span><\/span><\/span><\/span><\/div>
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<\/span>Software's : Solid\-works , Solid\-cam , Vericut as an added\nadvantage<\/span>
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Requirements<\/h3>

Core Roles & Responsibilities<\/span><\/span><\/span><\/b>
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Core\nEngineering Tools & Quality Ownership<\/span><\/span><\/span><\/b>
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· <\/span><\/span><\/span>Control Plan Architecture: <\/span><\/span><\/b>Lead the\ncreation, review, deployment, and live maintenance of comprehensive\nmanufacturing Control Plans to safeguard part specifications on the floor.
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· <\/span><\/span><\/span>Risk Mitigation (PFMEA): <\/span><\/span><\/b>Develop and maintain\ndetailed Process Failure Mode and Effects Analyses (PFMEA) to systematically\npredict, quantify, and design\-out manufacturing and setup risks.
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· <\/span><\/span><\/span>Shop\-floor Quality\nResolution: <\/span><\/span><\/b>Actively drive containment and systemic investigation into acute and chronic\nshop\-floor quality deviations, ensuring direct resolution at the machine\ninterface.
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· <\/span><\/span><\/span>CAPA Ownership: <\/span><\/span><\/b>Draft, launch, and\nvalidate detailed Corrective and Preventive Actions (CAPA) and 8D reporting\nmodules following production faults or engineering failures.
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· <\/span><\/span><\/span>Floor Implementation: <\/span><\/span><\/b>Co\-ordinate directly with\nfloor supervisors and production teams to handle the physical implementation of\nengineering improvements, ensuring new actions are validated and locked.
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Standardization\n& Documentation Basics<\/span><\/span><\/span><\/b>
<\/span><\/span>· <\/span><\/span><\/span>SOP Formulation: <\/span><\/span><\/b>Draft, compile, and\npublish shop\-floor\-ready Standard Operating Procedures (SOP's) across all\nmachine shop operations and equipment stations.
<\/span><\/span>· <\/span><\/span><\/span>Process Sheet Management: <\/span><\/span><\/b>Construct and consistently\nupdate detailed Process Sheets complete with engineering changes, tool\nsettings, and manufacturing parameters.
<\/span><\/span>· <\/span><\/span><\/span>QMS Alignment: <\/span><\/span><\/b>Maintain thorough,\naudit\-ready data tracking systems aligned with Global Quality Management System\n(QMS) policies.
<\/span><\/span>Continuous\nImprovement & CFT Synergies<\/span><\/span><\/span><\/b>
<\/span><\/span>· <\/span><\/span><\/span>CFT Interfacing: <\/span><\/span><\/b>Actively collaborate as a\ncentral member of the Cross\-Functional Team (CFT) to evaluate Engineering\nChange Requests (ECRs) and minimize downtime.
<\/span><\/span>· <\/span><\/span><\/span>Kaizen & Optimization: <\/span><\/span><\/b>Propose,\ndesign, and run Kaizen projects and localized Quality Control (QC) circles\nspecifically targeting cycle time reductions and waste elimination.
<\/span><\/span>· <\/span><\/span><\/span>5S Discipline: <\/span><\/span><\/b>Oversee and audit local\nwork areas to sustain an internal audit 5S target score exceeding 4 out of 5.<\/span><\/span><\/span><\/div>

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Benefits<\/h3>
Transport Facility
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Food Facility
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