Production Coordinator
Job Title: Production Coordinator (Steel Manufacturing)
Job Summary
The Production Coordinator is responsible for planning, coordinating, and monitoring production activities in a steel manufacturing environment. This role ensures efficient production scheduling, optimal utilization of resources, and timely delivery of products while maintaining quality, safety, and cost standards.
Key Responsibilities
Production Planning & Scheduling
- Develop and maintain daily, weekly, and monthly production schedules based on customer demand and inventory requirements.
- Coordinate with sales, procurement, and operations teams to align production plans.
- Monitor production progress and adjust schedules to meet changing priorities.
Material & Inventory Coordination
- Ensure availability of raw materials such as steel billets, scrap, alloys, and consumables.
- Coordinate with procurement and warehouse teams to manage inventory levels and prevent stockouts or excess.
- Track usage and optimize material consumption to reduce waste.
Workflow Management
- Coordinate activities across departments (melting, rolling, finishing, inspection, and dispatch).
- Monitor work orders and ensure smooth flow of materials through all stages of production.
- Identify and resolve bottlenecks or delays in the production process.
Quality & Compliance
- Ensure production activities comply with company quality standards and industry regulations.
- Work closely with quality assurance teams to address defects and implement corrective actions.
- Maintain proper documentation of production records and reports.
Health, Safety & Environment (HSE)
- Promote and enforce workplace safety policies and procedures.
- Ensure compliance with safety standards specific to steel manufacturing (high temperature, heavy machinery, etc.).
- Participate in safety audits and incident investigations as needed.
Reporting & Documentation
- Prepare production reports, performance metrics, and KPIs (output, efficiency, downtime).
- Maintain accurate records of production activities, inventory, and schedules.
- Provide regular updates to management on production status and issues.
Continuous Improvement
- Support lean manufacturing, Six Sigma, or process improvement initiatives.
- Analyze production data to identify inefficiencies and recommend improvements.
- Participate in cost reduction and productivity enhancement programs.
Qualifications
Education
- Diploma or Bachelor’s degree in Mechanical Engineering, Metallurgical Engineering, Industrial Engineering, or related field.
Experience
- 2–5 years of experience in production coordination or planning, preferably in steel or heavy manufacturing industries.
Skills & Competencies
- Strong knowledge of steel production processes (melting, casting, rolling, finishing).
- Proficiency in production planning tools and ERP systems (SAP, Oracle, etc.).
- Excellent organizational and time-management skills.
- Strong analytical and problem-solving abilities.
- Effective communication and teamwork skills.
- Ability to work in a fast-paced, high-temperature industrial environment.
Key Performance Indicators (KPIs)
- Production output vs. plan
- On-time delivery rate
- Machine utilization and downtime
- Material wastage rates
- Quality defect rates
- Safety compliance and incident reduction